Sistem Tertanam Berbasis PLC pada Simulator Pemberian Label dan Pemisahan Botol

  • Danang Adi Nugroho PT Serena Indopangan Industri; Jalan Mohammad Ashari Nomor 35, Kelurahan Cibinong, Kecamatan Cibinong, Kabupaten Bogor 16911, Jawa Barat
  • Arief Goeritno Program Studi Teknik Elektro, Universitas Ibn Khaldun Bogor
  • Anang Dwi Purnomo Laboratory for Instrumentation and Automation, Bogor Ibn Khaldun University
Keywords: embedded system, PLC, simulator, labeling and separating bottles, miniature of conveyor machine


Utilization of photoelectric and fiberoptic sensors equipped with a number of actuators have been integrated into an embedded system based on a programmable logic controller (PLC). The labeling mechanism is based on the detection of the photoelectric sensor due to the photoelectric effect, while the bottle separation process is based on the detection of the fiberoptic sensor for two different colors. The objectives of this research includes three things, namely (i) produce a simulator controlled by a PLC system with assisted the help of sensors and actuators, (ii) create a ladder-based program structure, and (iii) measure the performance of the embedded system based on the performance of sensors and actuators. The research methods are conducted based on the research objectives through three stages, namely (i) the assembly of the conveyor frame, installation of the entire device, and integrated wiring; (ii) providing a 64-bit CX-Programmer, determining algorithms, compiling ladder, and compiling and uploading the entire program structure; and (iii) synchronization conditions and readings of on-board sensors for activation of all devices in the output line, and measurement of the processing time of stamping and bottle separation assisted by a pneumatic system. The results of the system performance during the labeling process for green and red bottles were fifteen times each, as was the case with the bottle separation process for green and red bottles, fifteen times each. The performance of the system is based on the success rate during the labeling process of 100%, while the success rate during the bottle separation process is 73.33%. The unsuccessful separation of bottles by 26.67% occurred in green bottles. The general conclusion is that a fabricated embedded system can be used as a simulator for a mechanical system of labeling and separating bottles based on bottle color.



Download data is not yet available.


D.P. Putra, dan Sukir. (2019, Januari). Pengembangan Trainer Kit Stamping Station Berbasis Zelio SR3B261BD sebagai Media Pembelajaran Instalasi Motor Listrik Di SMK Negeri 1 Pundong. Jurnal Teknik Universitas Negeri Yogyakarta. [Online] 9(1), 11-18. Tersedia di:

L.A. Bryan, and E.A. Bryan. “Introduction to Programmable Controllers,” in Programmable Controllers: Theory and Implementation, 2nd ed., Atlanta, GA: An Industrial Text Company Publication, 1997, pp. 4-32.

E.A. Parr. "Computers and Industrial Control," in Industrial Control Handbook, 3rd ed. New York, NY: Industrial Press, Inc., 1999, p. 438.

E.A. Parr. “Programmable Controllers,” in Electrical Engineer’s Reference Handbook, Sixteenth Edition (Editors: M.A. Loughton and D.F. Warne). Burlington, MA: Newnes, 2003, pp. 16/3-16/52.

D.E. Kandray. “Introduction to Programmable Logic Controllers,” in Programmable Automation Technologies: An Introduction to CNC, Robotics, and PLCs. New York, NY: Industrial Press, Inc., 2010.pp. 1-29.

NEMA (the National Electrical Manufacturers Association). 2013. NEMA ICS 61131-1-2005 (R2013). [Online] Available:

W. Bolton. Programmable Logic Controllers, 6th ed. Burlington, MA: Newnes, 2015, pp. 1-19.

D. Patel. Introduction Practical PLC (Programmable Logic Controller) Programming. Munich, Grin Verlag, 2017. [Online]. Available: https://www,

Mitsubishi Electric, 1999. FX Series Programmable Controllers: Programming Manual. [Online] (Updated November 1999). Available: [Accessed 30 January 2018].

Telemechanique (a brand of Schneider Electric). (2007, January). Zelio Logic 2 Programmable Smart Relays. [Online]. Available:

OMRON, The CP1E Programmable Controller: Economical, Easy to Use, and Efficient, Tokyo, Japan, 2013, pp. 1-48.

A. Goeritno, dan S. Pratama, “Rancang-Bangun Prototipe Sistem Kontrol Berbasis Programmable Logic Controller untuk Pengoperasian Miniatur Penyortiran Material,” Jurnal Rekayasa Elektrika, vol. 16, no. 3, Desember 2020, hlm. 198-206.

S. Tirta, dan A. Goeritno. (2020, Desember). Simulator Berbasis PLC untuk Pengaturan Lalu-lintas Jalan Raya pada Perlintasan Jalur Kapal. Jurnal RESTI (Rekayasa Sistem dan Teknologi Informasi). [Online]. 4(6), 1007-1016. Tersedia di: <>

M. Wildan, A. Goeritno, dan J. Irawan. (2021, April). Embedded Device Berbasis PLC pada Miniatur Konveyor untuk Pengoperasian Simulator Rejection System. Jurnal RESTI (Rekayasa Sistem dan Teknologi Informasi). 5(2), 301-311. Tersedia di: <>

A.D. Purnomo, A. Goeritno, dan D.A. Nugroho. (2021, Agustus). Simulator Proses Pengisian dan Pemasangan Tutup Botol Terkendali PLC Berbantuan Miniatur Konveyor. Jurnal RESTI (Rekayasa Sistem dan Teknologi Informasi). [Online]. 5(4), 774-782. Tersedia di: <>

Hermawati, Euis W., H. Witarsa, M. Verdian, D. Yuniarti, dan Caroline. (2014, Mei). Prototipe Penyortir Barang Berdasarkan Warna, Bentuk, dan Tinggi Berbasis Programmable Logic Controller (PLC) dengan Penggerak Sistem Pneumatic. Mikrotiga. [Online]. 1(2), 8-13. Tersedia:

WAGO Kontakttechnik GmbH & Co. KG. (2016). WAGO-I/O-SYSTEM 750: Manual. [Online]. Available:

PLC Technician Training: Online Education Program. (2018, October 19). 5 Important Uses of PLCs in Manufacturing. PLC Technician Training Website. [Online]. Available:

S. Wibisono. (2007, Januari). Rancang Bangun Sistem Pengendali Jarak Jauh Radio Digital Berbasis PC. Jurnal DINAMIK. [Online]. 12(1), 67-74. Tersedia di:

A. Goeritno, dan Y. Herutama, “Sistem Elektronis Berbantuan PC untuk Pemantauan Kondisi Pasokan Daya Listrik,” Jurnal Rekayasa Elektrika, vol. 14, no. 2, hlm. 96-104, Agustus 2018.

G. Gridling, and B. Weiss. Introduction to Microcontrollers, Courses 182.064 & 182.074, Embedded Computing Systems Group, Institute of Computer Engineering, Vienna University of Technology, Version 1.4 (2007 Feb. 26), pp. 11-88

Atmel. 8-bit AVR Microcontroller with 32KBytes In-System Programmable Flash. San Jose, CA: Atmel Corporation, 2011.

Atmel, 8-bit AVR Microcontroller ATmega32A Datasheet. San Jose, CA: ATMEL Corporation, 2014.

M. Banzi, Getting Started with Arduino: the Open Source Electronics Prototyping Platform, 2nd ed. Sebastopol, CA: O’Reilly Media, 2011, pp. 17-24.

M. Margolis, Getting Started: Arduino Cookbook, 2nd ed. Sebastopol, CA: O’Reilly Media, Inc., 2011, pp. 1-21.

S.F. Barret, Arduino Microcontroller Processing for Everyone! 3rd ed. San Rafael, CA: Morgan & Claypool, 2013, pp.1-31.

M. Banzi, and M. Shiloh, Getting Started with Arduino: the Open Source Electronics Prototyping Platform, 3rd ed. Sebastopol, CA: Maker Media, 2015, pp. 15-22.

H. Carlsson, B. Svensson, F. Danielsson, and B. Lennartson, "Methods for Reliable Simulation-Based PLC Code Verification," IEEE Transactions on Industrial Informatics, vol. 8, no. 2, pp. 267-278, May 2012, doi: 10.1109/TII.2011.2182653.

R. Pawar, and N.R. Bhasme. (2016, June). Application of PLC’s for Automation of Processes in Industries. Int. Journal of Engineering Research and Applications (IJERA). [Online]. 6(6). 53-59. Available:

E.R. Alphonsus and M.O. Abdullah. (2016, July). A review on the applications of programmable logic controllers (PLCs). Renewable and Sustainable Energy Reviews. [Online]. 60(C), 1185-1205. Available:

M.S. Saleh, K.G. Mohammed, Z.S. Al-sagar, and A.Z. Sameen. “Design and Implementation of PLC-Based Monitoring and Sequence Controller System,” Journal of Advanced Research in Dynamical and Control Systems, vol 10, no. 02 special issue, 2018, pp. 2281-2289.

R. Langmann, and M. Stiller. (2019, September). The PLC as a Smart Service in Industry 4.0 Production Systems. Applied Science. [Online]. 9(3815), 1-22. Available:

R. Muchlisin. (2018, Maret). Pengertian, Fungsi, Jenis dan Ketentuan Label Produk. [Online]. Tersedia:

How to Cite
Nugroho, D. A., Goeritno, A., & Purnomo, A. D. (2021). Sistem Tertanam Berbasis PLC pada Simulator Pemberian Label dan Pemisahan Botol. Jurnal RESTI (Rekayasa Sistem Dan Teknologi Informasi), 5(5), 884 - 895.
Information Systems Engineering Articles